Quality Engineer - Allen Control Systems

Allen Control Systems (ACS) is a cutting-edge defense startup, founded by two ex-Navy electrical engineers with a proven track record in robotics and software. We are developing a small, autonomous gun turret that employs advanced computer vision and control systems to precisely target and neutralize small drones and loitering munitions.

Our innovative approach requires overcoming significant technical challenges, making this an exciting and dynamic environment for experienced engineers.

With an engineering-first culture, ACS values technical excellence and innovation. Backed by our founders' successful exits from two previous ventures acquired for a combined $180M in 2022, we are committed to ensuring that the groundbreaking technologies we develop will have a real-world impact.

Position Overview:

Allen Control Systems is seeking a highly skilled Quality Engineer to support the inspection, testing, and quality analysis. The ideal candidate will have experience in inspection test equipment, root cause analysis, and statistical analysis.

This is an onsite position. You will initially work from the current facility in Austin and will transition to our new Pflugerville, TX location upon completion of the facility move, anticipated in Q3/Q4 2026.

What You'll Do

• Develop and maintain quality management systems (QMS), including procedures for inspections, testing, and compliance with standards like ISO 9001 or AS9100, to ensure consistent product integrity across operations.
• Design, fabricate, and implement custom inspection tooling and fixtures to facilitate accurate and efficient measurement of machined parts.
• Program, set up, and operate CMMs using software such as PC-DMIS or similar to perform complex dimensional and geometric inspections.
• Conduct visual, dimensional, and functional inspections of incoming machined parts using advanced precision tools, including calipers, micrometers, height gauges, and optical comparators.
• Verify part conformance to engineering drawings, tolerances, and quality

requirements

, with in-depth application of geometric dimensioning and tolerancing (GD&T).

• Identify and document defects, non-conformances, or discrepancies; quarantine unacceptable parts and collaborate with suppliers on root cause analysis and corrective actions.
• Maintain accurate inspection records, generate detailed reports on inspection results using data analysis tools, and track quality trends to drive supplier improvements.
• Collaborate with engineers, procurement, production, and design teams to resolve technical issues and optimize inspection processes.
• Perform routine calibration, maintenance, and troubleshooting of inspection equipment, including CMMs, to uphold measurement accuracy and reliability.

What You'll Need: