Rohan Babbar
Manufacturing EngineerAI is analyzing your overall score…
Identifying your key strengths…
Evaluating your skill match against the job requirements…
Assessing your cultural and operational fit
AI is analyzing your overall score…
Identifying your key strengths…
Evaluating your skill match against the job requirements…
Assessing your cultural and operational fit
Manufacturing Engineer with 4+ years in Lean Manufacturing, 3D Printing, and Mechanical Design, comp
Highly motivated Manufacturing Engineering student with a strong academic background and practical experience in industrial automation, lean manufacturing principles, and advanced fabrication techniques. Possessing hands-on skills in 3D modeling, materials testing, and control systems, eager to apply theoretical knowledge and project experience to real-world engineering challenges. Complemented by 4+ years of part-time customer service experience, demonstrating strong interpersonal and problem-solving abilities.
Coventry University
Manufacturing Engineering
N/A – June 30, 2026
Dudley college
L3 Btec National Extended Diploma · Manufacturing Engineering
N/A – June 30, 2023
Dudley college
L3 Btec National Foundation Diploma · Mechanical Engineering
N/A – June 30, 2023
Dudley college
L2 City and Guilds Machining
N/A – June 30, 2023
Matalan
Sales Associate (Part-time)
October 1, 2021 – Present
Birmingham, England, United Kingdom
Rc Car Assignment
June 23, 2026 – Present
Developed 3D models of RC car components using fusion 360, focusing on manufacturability and precision. Coordinated with two teammates to integrate individual parts into a single assembly for final prototype testing. Documented design changes and rationale in weekly progress reports, ensuring alignment with course objectives. Achieved recognition for having the most streamlined design and comprehensive technical drawings out of 3 groups.
Fuel Filler Pipe Automation Project
June 23, 2026 – Present
Investigated automation opportunities using shopfloor data and manufacturing process information provided through a university project with Unipart. Developed a theoretical rupture detection concept for the fuel filler pipe cup-forming process, using sensor-based monitoring to improve defect detection and process consistency. Assessed alternative technologies, including pressure sensing and non-contact detection methods, considering cost, reliability, integration, and production downtime. Contributed to a final engineering proposal linking automation, quality control, and Lean process improvement.
Experimental Evaluation of Spin-Friction Welding in 3D-Printed Thermoplastic Rivets
June 23, 2026 – Present
Developed and executed a full factorial experimental design to evaluate the axial strength and structural integrity of friction-welded thermoplastic joints. Designed and manufactured custom tooling and fixtures to secure 3D-printed specimens, optimizing part alignment and precision during high-speed mechanical joining. Programmed and operated automated rotary/axial motion equipment to precisely control friction time, spin velocity, and forging pressure. Utilized advanced slicing and hardware calibration techniques to optimize the layer adhesion and material density of FDM-printed rivets.
Lean Manufacturing Analysis Project
June 23, 2026 – Present
Helped lead a group of four in analyzing a simulated production line for efficiency improvements. Utilized Lean Manufacturing principles (5S, Kanban, Kaizen) to reduce waste by an estimated 4% in process flow. Collaborated with team members to compile a report detailing cost savings and potential time reductions as well as 3d modelled prototype of the product which would improve process flow time.
Cultural Fit Analysis
The candidate's academic projects show a strong alignment with the target role of Manufacturing Engineer, focusing on process improvement, automation, and design for manufacturability. Their involvement in group projects and leadership roles indicates a collaborative mindset. The interest in emerging technologies like battery storage and advanced 3D printing suggests a forward-thinking and adaptable individual who would likely integrate well into an innovative engineering team. The breadth of skills, from CAD to materials testing and Lean principles, indicates a well-rounded individual suitable for diverse manufacturing challenges.
Soft Skills & Operational Fit
The candidate demonstrates strong teamwork and collaboration skills through multiple academic projects, where they led groups, coordinated with teammates, and contributed to collective reports. Their part-time sales associate role indicates customer service and organizational abilities. The candidate's interest in team-based projects and continuous learning in additive manufacturing suggests a proactive and collaborative operational fit.